鐳射線纜標印機

Nova 1000

Nova 1000 是 Spectrum Technologies 先進的線上式雷射線材標識系統,專為尋求傳統油墨標識技術高效能替代方案的電線電纜製造商而開發。此系統專為連續線上生產環境設計,無需使用油墨類系統所需的耗材,也無需承擔其相關的維護需求及製程變異,即可實現永久性、高對比度的線材標識。

 

Nova 1000 採用先進的 UV 雷射技術,可實現快速、精準且高度可重複的非接觸式線材標識,同時維持線材絕緣層的機械與電氣特性不受影響。其靈活的系統架構既支援整合至電線電纜製造產線進行線上加工,也支援獨立的線盤至線盤運作模式,為製造商提供高度靈活的線材標識解決方案。

 

Nova 1000 適用於廣泛的航太及工業電線電纜應用,可在要求嚴苛的製造環境中提供持久且符合相關標準的標識效果。

 

Nova 雷射線材標識設備符合主要航太原始設備製造商(OEM)的技術規範及國際產業標準,包括 SAE AS5649 與 ASD-EN 4650。

產品優勢

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永久性高品質標識

雷射標識可提供清晰、持久且耐磨耗的線材識別標記,無需使用油墨或其他耗材。

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溫和無損加工

雷射加工過程不會損傷絕緣層,也不會影響線材的機械或電氣特性。

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提升品質保證與可追溯性

一致且高對比度的標識效果,有助於改善產品識別、檢驗及製造過程中的可追溯性。

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減少線材浪費與廢料

精準且可重複的加工過程可最大限度減少標識錯誤,降低材料浪費。

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低持有成本

運作效率高,耗材使用量少,維護需求低。

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環保運作

無需使用油墨與溶劑,減少耗材廢棄物及對環境的影響。

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靈活的標識能力

支援無限制的字元種類,實現清晰、永久性的產品標識。

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安裝、操作與維護簡便

設計著重於便捷安裝與操作,確保日常使用穩定可靠。

規格參數

Product Specifications

公制 英制
Processing Specifications
Wire size (OD)
0.8 - 10 mm
0.031 - 0.394 in
Throughput (max)
120 m/min*
394 ft/min*
Wire type
Single core wires, shielded and unshielded multi-conductor cables. Full list available on request.
Single core wires, shielded and unshielded multi-conductor cables. Full list available on request.
Insulation material
PTFE (Teflon®), FEP (Teflon®), ETFE (Tefzel®), XL-ETFE (Tefzel®), PVDF (PVF2), PVC**
PTFE (Teflon®), FEP (Teflon®), ETFE (Tefzel®), XL-ETFE (Tefzel®), PVDF (PVF2), PVC**
Marking capability
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters, Barcode (Code 39)
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters, Barcode (Code 39)
Font sizes
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
System Specifications
Laser type
UV DPSS laser (355 nm)
UV DPSS laser (355 nm)
Beam delivery system
XY galvo scanning system
XY galvo scanning system
Configuration
Benchtop system, inline or offline reel-to-reel
Benchtop system, inline or offline reel-to-reel
Temperature control
Air-cooled
Air-cooled
Dimensions (W x D x H)
946 x 1260 x 920 mm
37.24 x 49.61 x 36.22 in
Weight
181 kg
399 lbs
Control and Software
Machine control architecture
Windows-based control software
Windows-based control software
Interface
Height-adjustable 61 cm (24") screen
Height-adjustable 24" screen
Communications
RJ45 Ethernet
RJ45 Ethernet
Program configuration
Spectrum Technologies bespoke program
Spectrum Technologies bespoke program
Program recipes
Comma separated value files (.CSV), manual input
Comma separated value files (.CSV), manual input
Environmental and Operational Conditions
Operating temperature
+15°C to +30°C
+59°F to +86°F
Operating humidity
20% - 80%, non-condensing
20% - 80%, non-condensing
Noise level
<70 dB(A)
<70 dB(A)
Power and Utilities
Electrical connection
100-240 VAC, 50/60 Hz, 1Φ
100-240 VAC, 50/60 Hz, 1Φ
Electrical consumption
2.3 kVA
2.3 kVA
Fume extraction
External extraction required – 350 m³/hr minimum (ACS5 available)
External extraction required – 206 ft³/min minimum (ACS5 available)
Compliance and Standards
Aerospace and industry standards
SAE AS5649B; ASD-EN 4650
SAE AS5649B; ASD-EN 4650
Regulatory compliance
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
Safety standards
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1

Options and Accessories

Nova 1000
Air Cooling Unit

Standard

Fume Extraction Unit

Optional

Signal Tower

Optional

Display (24")

Standard

Touchscreen Display (17")

Optional

*Throughput depends on number of characters per mark and spacing.

**Additional wire types supported subject to validation testing.