鐳射剝線機

Sienna Rapier

Sienna Rapier 是 Spectrum Technologies 最新一代雷射剝線系統,專為細徑及超細徑漆包線的精密加工而設計。此系統適用於醫療及其他高可靠性製造應用,在精巧的生產平台中實現微米級剝線精度、穩定一致且高度可重複的加工品質,以及先進的自動化能力。

 

可配置的線材處理系統支援對細至 54 AWG 的線材進行線盤至線盤加工,而先進的 PLC 控制架構支援遠端監控及遠端載入加工任務,可無縫整合至現代製造環境。

 

Sienna Rapier 採用先進的雙雷射剝線製程,並配備整合式溫度調節功能,可實現精準、可重複的非接觸式絕緣層去除,同時確保卓越的製程穩定性與一致性。

 

此系統專為實現最高生產效率與可靠性而設計,支援完全無人值守的「關燈工廠」運作模式,並整合溫度管理及煙霧淨化系統,以確保在連續生產環境中維持長期穩定的加工效能。

產品優勢

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微米級精度

確保精密元件加工過程中的結果穩定一致且高度可重複。

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非接觸式加工

消除機械應力及導體損傷風險。

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線盤至線盤加工

實現連續、自動化的線材處理,大幅減少人工操作、加工時間及材料浪費。

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提升電氣連接強度

可乾淨、無殘留地去除絕緣層,同時避免損傷導體,為可靠的連接提供超潔淨表面。

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環保加工

無需使用酸洗槽及致癌溶劑等危險化學品。

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適用於無塵室環境

煙霧淨化系統可確保加工過程無碎屑殘留,具體取決於無塵室潔淨度等級。

規格參數

Product Specifications

公制 英制
Processing Specifications
Wire gauge
26 - 54 AWG*
26 - 54 AWG*
Stripping length (max)
0 - 100 mm
0 - 3.9 in
Processing area
100 x 100 mm
3.9 x 3.9 in
Wire type
Magnet wire
Magnet wire
Insulation material
PUR, PES, PEI-AI, PAI, enamels, resins**
PUR, PES, PEI-AI, PAI, enamels, resins**
Stripping speed (max)
3000 mm/s
118 in/s
Spool weight (max)
10 kg
22 lbs
System Specifications
Laser type
Dual 3 W UV DPSS lasers
Dual 3 W UV DPSS lasers
Beam delivery system
XY galvo scanning system
XY galvo scanning system
Configuration
Floor-standing system, reel-to-reel
Floor-standing system, reel-to-reel
Temperature control
Liquid cooled chamber
Liquid cooled chamber
Dimensions (W x D x H)
1850 x 1450 x 2020 mm
72.8 x 57.1 x 79.5 in
Weight
550 kg
1213 lbs
Control and Software
Machine control architecture
Siemens PLC
Siemens PLC
Interface
Touchscreen display 17.8cm (7")
Touchscreen display (7")
Communications
RJ45 Ethernet
RJ45 Ethernet
Program configuration
Spectrum Technologies bespoke program
Spectrum Technologies bespoke program
Program recipes
Comma separated value files (.CSV), manual input
Comma separated value files (.CSV), manual input
Environmental and Operational Conditions
Operating temperature
+15°C to +35°C
+59°F to +95°F
Operating humidity
<85%, non-condensing
<85%, non-condensing
Noise level
<75 dB(A)
<75 dB(A)
Power and Utilities
Electrical connection
230 VAC, 50Hz, 1Φ
230 VAC, 50Hz, 1Φ
Electrical consumption
2 kVA
2 kVA
Fume extraction
External extraction required*** – ACS8 available
External extraction required*** – ACS8 available
Compliance and Standards
Aerospace and industry standards
SAE AIR6894A; ASD-EN 2812
SAE AIR6894A; ASD-EN 2812
Regulatory compliance
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
Safety standards
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1

Options and Accessories

  • Fume Extraction Unit
  • Fume Extraction Unit Replacement Filters
*Depending on validation testing. **Non-exhaustive list. ***To comply with health and safety requirements, adequate extraction must be provided when operating any laser wire stripper.

資料下載

Sienna Rapier Brochure [EN]
478.33 KB | English (英文)