Overview
The NovaJet™ is Spectrum’s advanced inkjet-based wire mark, measure and cut system, developed for the precision processing of non-laser markable wire and cable. Designed for aerospace and other high-reliability manufacturing environments, the system delivers fast, accurate and repeatable inkjet wire marking within a fully integrated production platform.
Incorporating integrated plasma pre-treatment and UV curing technologies, NovaJet produces permanent, high-quality marks with excellent adhesion and durability across a wide range of wire types. The system delivers compliant aerospace and military specification marking while maintaining processing speeds of up to 30 m/min (~100 ft/min) for maximum productivity and consistent mark quality.
NovaJet is available in both manual and fully automated configurations, with scalable dereeling solutions supporting up to 32 wires for high-efficiency production environments. The system can also be integrated with Spectrum wire handling and downstream automation systems to further enhance productivity and process automation.
Designed for long-term operational reliability, NovaJet combines robust system architecture with low-maintenance operation to deliver a flexible and cost-effective solution for demanding wire processing applications.
NovaJet inkjet wire markers comply with key OEM aerospace specifications and international industry standards, including Sikorsky SS7333.
Benifits
Plasma pre-treatment combined with UV curing ensures permanent, legible marking.
High speed wire marking maximises system productivity.
The automated system with wire Auto Select & Load (ASL) enables rapid wire changeover and automated grouping by connector, reducing manual sorting in complex harness manufacturing.
Designed for long-term operation with minimal maintenance and low running costs.
Modular system architecture allows easy field upgrades, including increased marking speed and fully automated wire handling for processing up to 32 wire types.
Optional UPS ensures safe shutdown and prevents data loss or service interruptions in the event of electrical power loss.
Compliant with key OEM aerospace specifications and international standards, including SS7333 and SAE ARP5607B.
Technical Specifications
Standard Features
| Processing Specifications | Wire gauge | 24 - 6 AWG* |
| Wire size (OD) | 0.8 - 6.4 mm / 0.031 - 0.252 in (6.7 mm / 0.264 in available on request) | |
| Wire type | 55FB Black filter line wire (AS 85485)** | |
| Font sizes | See font size table below | |
| Mark spacing | 10 - 1000 mm / 0.394 - 39.4 in | |
| Cable length (min) | 152.4 mm / 6.0 in | |
| System Specifications | Configuration | Reel-to-reel wire processing |
| Temperature control | Air-cooled | |
| Dimensions (W x D x H) | 1550 x 2230 x 2076 mm / 61.0 x 87.8 x 81.7 in | |
| Weight | Manual: 1100 kg / 2425 lbs Automatic: 1200 kg / 2646 lbs | |
| Control and Software | Machine control architecture | Windows-based control software |
| Interface | Height-adjustable 24" screen | |
| Communications | RJ45 Ethernet | |
| Program configuration | Spectrum Technologies bespoke program | |
| Program recipes | Comma separated value (.CSV) files, manual input | |
| Environmental and Operational Conditions | Operating temperature | +15°C to +30°C / +59°F to +86°F |
| Operating humidity | 20% to 80%, non condensing | |
| Noise level | 77 dB(A) | |
| Power, Air and Fume Management | Electrical connection | EU: 415 VAC, 50-60 Hz, 3Φ. NA: 480 VAC, 60 Hz, 3Φ |
| Electrical consumption | EU/US: 15 kVA | |
| Compressed air | 7 bar (101.5 psi) | |
| Fume extraction | 934.5 m³/hr (550 cfm peak) / 550 ft³/min, 7" static pressure head*** | |
| Compliance and Standards | Aerospace and industry standards | Sikorsky SS7333 |
| Regulatory compliance | CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC |
Font Sizes
| Font | Metric (mm) | Imperial (in) | Dot matrix |
| Horizontal (Large) | 2.1 x 1.9 | 0.083 x 0.075 | 9x6 |
| Horizontal (Medium) | 2.0 x 1.8 | 0.079 x 0.071 | 7x5 |
| Horizontal (Small) | 1.2 x 1.5 | 0.047 x 0.059 | 5x5 |
| Vertical (Small) | 1.9 x 1.0 | 0.075 x 0.039 | 5x5 |
Accessories and Options
| Transformer |
| Single or multi-station dereelers (up to 32 station) |
| Wire Automatic Select & Load (ASL) module |
| Rereelers |
| Stackers |
| Extended warranty |
*Subject to validation.
**Other wires depending on validation testing.
***A 150 mm (6”) aperture is provided for connecting to factory extraction systems. A suitable LEV system should be used capable of handling 934.5 m³/hr (550 cfm peak) 550 ft³/min @ 7” static pressure head, including means to filter NO, NO2 , NOx and O3.
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